Accurate and Durable Hydrostatic Pressure Testing Machine for Industrial Applications
Summary:
The testing machine system is designed to maintain pipes or pipe fittings within a specific pressure range for long-term internal pressure testing. It automatically stops when the tested pipe or pipe fitting ruptures or the test is completed, while also being capable of storing pressure curves and generating printable test reports.
In terms of control: Pressure filling and relief are executed through the activation of pressure-filling and pressure-discharging solenoid valves. Pressure stabilization is primarily achieved via precise control of the pulse activation of these pressure-filling and pressure-discharging solenoid valves, ensuring accurate regulation. This machine is equipped with functions such as automatic pressure stabilization, electric pressure relief, cleaning, and automatic calibration.
The equipment utilizes imported solenoid valves and incorporates a unique sealing structure. When clean water is used, it ensures the sealing performance and durability of the solenoid valves, making it an economical, practical testing machine with diverse functions and a high level of automation.
Features:
1.The machine is controlled via an Industrial Personal Computer (IPC), ensuring precise and stable operational management.
2.Each test station is independently controlled, with the maximum configurable number of stations reaching 100.
3.It is capable of conducting a range of tests including hydrostatic tests, burst tests, and 8760-hour long-term performance tests, among others.
4.The machine operates within a pressure range of 3 to 100 MPa, accommodating diverse high-pressure testing requirements.
5.The system can identify eight distinct testing conditions: pressure boosting, pressure relief, pressure compensation, overpressure, in operation, test completion, leakage, and bursting. Furthermore, it automatically calculates both effective and ineffective time parameters—where effective time is defined as the duration during which the test pressure remains within the preset pressure range.
Standards:
ISO1167, ISO9080, EN921, ASTMD1598, ASTMD1599, ISO13479, GB/T 6111, GB/T 15560
Principle:
Upon inputting pipe-related parameters (including ring stress, wall thickness, and average outer diameter) into the PC, the system automatically computes the test pressure and transmits the data to the lower computer (MCU embedded system) via the RS232 serial port. The lower computer then automatically maintains constant pressure on the pipe: the high-pressure pump generates a high-pressure liquid pressure supply, which—after processing by the pressure control system—is delivered via a high-pressure hose to the sample placed in the medium incubator. This setup enables the pipe to undergo either a long-term hydrostatic test or a burst test.
Technical Parameters:
| Model |
XGY-20C |
| Diameter range |
Φ8-1800mm |
| Stations |
5, 10, 12, 15, 20, 25, 50, etc can customized |
| Control mode |
Micro-control, industrial PC control |
| Display mode |
Industrial PC LCD color display |
| Storage mode |
PC strorage |
| Print mode |
Color printer output |
| Test pressure |
Pressure range |
200Bar, 20MPa |
| Control accuracy |
±1% |
| Display resolution |
0.1Bar, 0.01MPa |
| Working range |
5%~100%FS |
| Indication error |
±1% |
| Test Timer |
Timer range |
0~999h59m59s |
| Timer accuracy |
±0.1% |
| Timer resolution |
1s |
| Power |
380V 50Hz three-phase four-wire 1.5KW |
| end caps models |
from Φ8 to 1800mm |
| Water tank size |
accoard to the pipe size |
| Temperature range |
15-95℃ |
| Dimensions (three stations) |
750×650×1720(mm)or others
|
Support and Services:
Technical Support and Service for Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)
We offer comprehensive technical support for Hydrostatic Testing Machines. Our team of seasoned technical support specialists is equipped to deliver the following professional services:
- On-site installation and commissioning: Ensures precise setup, calibration, and optimal initial operational readiness, laying a solid foundation for accurate and consistent testing performance.
- Professional troubleshooting and targeted technical consultation: Provides efficient solutions for equipment operational anomalies (e.g., pressure instability, system malfunctions) and in-depth guidance on test protocol optimization, minimizing unplanned downtime.
- Repair and preventive maintenance services: Covers corrective repairs for faulty components and proactive upkeep (e.g., routine inspection of pressure control systems, seal replacement, sensor calibration) to extend equipment lifespan and maintain reliable performance.
- Supply of genuine spare parts and consumables: Guarantees full compatibility with the machine, avoiding mismatches that could compromise testing accuracy, and ensures seamless post-replacement operation.
- Timely software updates and upgrades: Aligns the machine’s control software with the latest industry standards (e.g., GB/T 6111, ASTM D1598) and functional requirements, enhancing its adaptability to evolving testing scenarios.
We are dedicated to delivering premium customer service and remain readily accessible to address any inquiries or concerns regarding equipment operation, maintenance, or performance. Should you require assistance, please feel free to contact us at your convenience.
FAQ:
Q1: What is the brand name of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)?
A1: The official brand name of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine) is JHH, with its manufacturing base located in Beijing, China.
Q2: What is the primary purpose of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)?
A2: The Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine) is primarily engineered to assess the hydrostatic strength and bursting strength of plastic pipes—critical performance metrics for validating their durability and safety in practical applications.
Q3: Which types of components and materials are compatible with the Hydrostatic Testing Machine?
A3: The Hydrostatic Testing Machine is suitable for testing plastic pipes and composite pipes, encompassing PP-R, PP-B, PP-A, PVC, PE, PE-X, and other analogous variants.
Q4: What is the measurement accuracy of the Hydrostatic Testing Machine?
A4: The Hydrostatic Testing Machine boasts a measurement accuracy of within 0.1% of the full-scale reading, ensuring the reliability and precision of test data for stringent quality evaluation.
Q5: What is the maximum test pressure capacity of the Hydrostatic Testing Machine?
A5: The Hydrostatic Testing Machine can achieve a maximum test pressure of up to 10 MPa, equivalent to 100 bar (1450 psi), covering the pressure requirements of most standard plastic pipe testing protocols.
